Category Archives: openASC - Page 4

Amp work continued

Yesterday and today I did some more work on the amplifier control. I milled new plates for the stepper motors and gears, I milled a D shaped hole in one of the gears and I assembled everything and tested it together with the rack unit which contains the electronics. It all worked well after a few changes in the software. So now during some rainy day I will attach it all to the amplifier and test if it works well. If not I’ll fix it 😉

I also made three plates made out of stainless steel which will be used to attach the lightning protection to the tower. Today everything is connected below the base bearing but I am afraid that if I get a direct hit on the tower I might weld the bearing which would mean lots of problems. These new plates will instead be attached above the bearing to the legs of the tower and are made out of stainless steel since this works well with both galvanized steel and copper.

A shitty welcome

When me and Teemu (SM0W) arrived at SJ2W today after a nice weekend in Umeå at an SSA ham meeting and I got down into the basement I was met with 10cm of water on the floor with poop floating around. Luckily it was about 2cm from the granger amplifier so we arrived just in time. After a few hours of work from a clean up crew they did emtpy the crap-well. So now we will see how much I get from the insurance company but luckily no radio gear was damaged. However one room in the basement has got a wooden floor which is now ruined. This kind of sucks the motivation out of me and we will see how much money I will have left after this for antenna projects, might need to put all the plans on hold (aaargh!).

Anyway, I showed a video tour of SJ2W during this ham meeting and I have published it on youtube. Currently it is in Swedish but I have plans to make a dubbed version in English.

SG3P visited, lots of electronics built

Gunnar, SG3P made a visit up to us during the eastern holidays. The plan was to build openASC power meters for his station (SK3W) and to build some spare cards which we can use if something breaks at either of our stations. We built seven power meters for him and three meters for me but we use different pickups. I use regular couplers using FT140-61 or FT240-61 cores while he wanted to use 2-3 GHz stripline directional couplers which he had gotten hold of a bunch. They had about 53dB attenuation on 28 MHz and around 77dB attenuation on 160m. The attenuation for 10m is pretty good for the design looking at the signal levels, but unfortunately the level is a bit low on 160m, so the frequency counter does not work properly on 80 or 160m. However, since he was going to use the power meters on a single band this was not a problem.

Another problem is that since SK3W is primarily a M/M station, transmission will occur on 10m at the same time as for example 160m. Since this will result in any reflected power getting into the antennas on 160m from 10m will be shown as 24dB higher, thus if for example 1 watt is inserted into the pickup on 160m from 10m this will result in the 160m meter showing 250w of reflected power, which is quite a big error in the measurement and will for sure trigger a high VSWR reading. So to avoid this I very quickly designed a few 2-pole bandpass filters in Elsie which were just optimized to give lots of attenuation higher in frequency and insertion loss was not an important factor. It took a couple of hours to make the filters and the result was superb when we calibrated the units. Even when transmitting with 100w in the reflected direction through the couplers they as most indicated 0.1w in the 160m pickup.

We did not build any BPF for 10m since I felt this was not needed. Only measurement error will be from harmonics which should be at such a low signal level that the measurement error will be very low.

After calibrating the units Gunnar seemed to be very happy and hopefully it will work well at SK3W. I think he will be very happy for the high VSWR protection feature in openASC, a step of making the stations safe for “The Tord”.

A little demo of the openASC -> amp control

I did some programming today when I got tired of working and “clocked out”. I managed to find a bug in the openASC bus protocol which hadn’t appeared until now, but after some thinking I found the problem and fixed it. Then I continued on implementing the openASC control for the amplifier which seem to work pretty fine now but there are some things still do be done. On the video I demo a bit jumping between segments on the current band and the idea is to implement this so it becomes fully automatic in the future but right now we need to chose the segment ourself, the band is however automatically selected. I also show that we can toggle on/off the amplifier and put it on operate/standby mode.

More to come…